Balancing equipment designed for crushers, fans, mulchers, augers on combines, shafts, centrifuges

Posted on 2025-06-18

Balanset-1A: Revolutionary Portable Balancer & Vibration Analyzer Next-generation Dynamic Balancing Solution Balanset-1A stands as an revolutionary solution for dynamic balancing of rotors in their own bearings, created by Estonian company Vibromera OU. The device offers professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while maintaining exceptional measurement accuracy. The system allows field balancing directly at the equipment's installation site without requiring disassembly, which is critically important for minimizing production downtime. About the Manufacturer Vibromera OU is an Estonian company concentrating in the design and manufacturing of devices for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has branches in Portugal. Contact Information: Official website: https://vibromera.eu/shop/2/ Technical Specifications Detection Parameters Balanset-1A provides accurate measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The operating frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree. Operating Principle The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates pulse signals for determining RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic computation of correction masses. Full Kit Contents The standard Balanset-1A delivery includes: Measurement unit with USB interface - main module with integrated preamplifiers, integrators, and ADC 2 vibration sensors (accelerometers) with 4m cables (alternatively 10m) Optical sensor (laser tachometer) with 50-500mm measuring distance Magnetic stand for sensor mounting Electronic scales for exact measurement of corrective masses Software for Windows 7-11 (32/64-bit) Plastic transport case Complete set of cables and documentation Operating Capabilities Vibrometer Mode Balanset-1A functions as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers display of time signals and spectral analysis for equipment condition diagnostics. Balancing Mode The device supports one-plane (static) and two-plane (dynamic) balancing with automatic calculation of corrective masses and their installation angles. The unique influence coefficient saving function permits significant acceleration of follow-up balancing of similar equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method. Software The intuitive program interface provides step-by-step guidance through the balancing process, making the device available to personnel without specific training. Key functions include: Automatic tolerance calculation per ISO 1940 Polar diagrams for imbalance visualization Result archiving with report generation capability Metric and imperial system support Multilingual interface (English, German, French, Polish, Russian) Application Areas and Equipment Types Industrial Equipment Balanset-1A is successfully employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts. Agricultural Machinery The device represents exceptional value for agriculture, where continuous operation during season is vital. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly allows eliminating costly downtime during busy harvest periods. Specialized Equipment The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The rotation frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment. Superiority Over Competitors Economic Effectiveness At a price of €1,751, Balanset-1A offers the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services reaches thousands of euros annually. Ease of Use Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software enables professional balancing by personnel without specific vibration diagnostics training. Mobility and Independence The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in field conditions, at remote sites, and in hard-to-reach locations without separate power supply. Versatile Application One device is adequate for balancing the broadest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for one and dual-plane balancing covers all typical tasks. Real Application Results Drone Propeller Balancing A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors. Shopping Center Ventilation Systems Engineers effectively balanced radial fans, achieving reduced energy consumption, abolished excessive noise, and extended equipment lifespan. Energy savings offset the device cost within several months. Agricultural Equipment Farmers note that Balanset-1A has become an indispensable tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to lower fuel consumption and bearing wear. Cost and Delivery Terms Current Prices Complete Balanset-1A Kit: €1,751 OEM Kit (without case, stand, and scales): €1,561 Special Offer: €50 discount for newsletter subscribers Volume Discounts: up to 15% for orders of 4+ units Acquisition Options Official Website: vibromera.eu (recommended) eBay: trusted sellers with 100% rating Industrial Distributors: through B2B channels Payment and Shipping Terms Payment Methods: PayPal, bank cards, bank transfer Shipping: 10-20 business days by international mail Shipping Cost: from $10 (economy) to $95 (express) Warranty: manufacturer's warranty Technical Support: included in price Summary Balanset-1A represents an ideal solution for organizations striving to implement an successful equipment balancing system without substantial capital expenditure. The device makes accessible access to professional balancing, enabling small enterprises and service centers to deliver services at the level of large industrial companies. The combination of accessible price, ease of use, and professional capabilities makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment dependability, reduced operating costs, and improved competitiveness of your enterprise.